Chief Manufacturing TV Mount PAC502 User Manual

I N S T A L L A T I O N I N S T R U C T I O N S  
IN-WALL ENCLOSURE  
Spanish Product Description  
German Product Description  
Portuguese Product Description  
Italian Product Description  
Dutch Product Description  
French Product Description  
PAC502  
 
Installation Instructions  
PAC502  
DIMENSIONS  
.39  
9.9  
4X 1.75  
44.5  
3.63  
92.1  
12X .136  
3.5  
20X 5/16"-18 THREADS  
4X .77  
19.4  
4X 1.63  
41.3  
G ROUNDING  
SC REWS  
2X 12.00  
304.8  
20.00  
508  
6X 3.94  
100  
NOTES:  
3.85  
97.9  
30.00  
762  
2X 2.99  
76  
2X 2.20  
55.9  
DIMENSIONS:  
INCHES  
[MILLIMETERS]  
.14  
3.5  
1.75  
44.5  
1" AND 2" TRADE SIZE  
PIPE C ONDUIT  
LEGEND  
Tighten Fastener  
Pencil Mark  
Apretar elemento de fijación  
Befestigungsteil festziehen  
Apertar fixador  
Marcar con lápiz  
Stiftmarkierung  
Marcar com lápis  
Segno a matita  
Serrare il fissaggio  
Bevestiging vastdraaien  
Serrez les fixations  
Potloodmerkteken  
Marquage au crayon  
Loosen Fastener  
Drill Hole  
Aflojar elemento de fijación  
Befestigungsteil lösen  
Desapertar fixador  
Perforar  
Bohrloch  
Fazer furo  
Praticare un foro  
Gat boren  
Allentare il fissaggio  
Bevestiging losdraaien  
Desserrez les fixations  
Percez un trou  
Phillips Screwdriver  
Hex-Head Wrench  
Destornillador Phillips  
Llave de cabeza hexagonal  
Sechskantschlüssel  
Chave de cabeça sextavada  
Chiave esagonale  
Kreuzschlitzschraubendreher  
Chave de fendas Phillips  
Cacciavite a stella  
Kruiskopschroevendraaier  
Tournevis à pointe cruciforme  
Zeskantsleutel  
Clé à tête hexagonale  
3
 
PAC502  
Installation Instructions  
TOOLS REQUIRED FOR INSTALLATION  
3/16"  
PARTS  
Grounding screw and washer  
installed at factory  
Earthing symbol IEC 60417 No. 5019  
affixed adjacent to grounding terminal.  
B (4)  
[Mounting  
spacers]  
A (1)  
[PAC502]  
E (6)  
08 x 1/2"  
C (8)  
M7 x 40mm  
[Extras if needed for  
installing electrical box]  
D (4)  
M7 x 50mm  
F (1)  
M4  
[Allen driver bit]  
K (16)  
J (12)  
[Tape squares]  
[5-1/2" cable tie]  
L (4)  
[9/16"]  
H (4)  
[Cable tie mounts]  
G (4 - 2 long, 2 short)  
[Trim pieces]  
4
 
Installation Instructions  
PAC502  
Frame Housing  
INSTALLATION  
The exposed portion of the center wood stud must be removed  
and the resulting cavity completely framed with wood. The  
following steps are suggested. The actual procedure is  
dependent upon the specific installation.  
WARNING: IMPROPER INSTALLATION CAN RESULT IN  
DEATH OR SERIOUS PERSONAL INJURY! This accessory  
should be installed by qualified personnel.  
Site Preparation  
Locate and Prepare Mounting Site  
1. Identify a suitable wall location for the in-wall enclosure.  
WARNING: STRUCTURAL FAILURE HAZARD! FAILURE  
TO TAKE ADEQUATE PRECAUTIONS CAN LEAD TO  
DEATH OR SERIOUS INJURY! Ensure removal of center  
stud will not cause unacceptable loss of structural strength.  
Consult a qualified building contractor and applicable building  
codes.  
IMPORTANT ! : The PAC502 is designed for in-wall  
installation spanning a minimum of three wood studs, 16"  
on center. Installation of PAC502 in 2 x 4 wall results in  
nearly direct contact with vertical studs and back wall.  
Inadequate space will remain for electrical wires/cables,  
plumbing, ductwork, or insulation. Locate installation  
accordingly.  
1. Remove exposed portion of center wood stud flush with  
upper and lower drywall edges.  
Support  
Blocks  
WARNING: ELECTRICAL SHOCK HAZARD! CUTTING  
OR DRILLING INTO ELECTRICAL WIRES OR CABLES  
CAN CAUSE DEATH OR SERIOUS PERSONAL INJURY!  
ALWAYS make certain area behind mounting surfaces is free  
of electrical wires and cables before cutting, drilling, or  
installing fasteners.  
Horizontal Framing  
Top View  
WARNING: EXPLOSION AND FIRE HAZARD! CUTTING  
OR DRILLING INTO GAS PLUMBING CAN CAUSE DEATH  
OR SERIOUS PERSONAL INJURY! ALWAYS make certain  
area behind mounting surfaces is free of gas, water, waste, or  
any other plumbing before cutting, drilling, or installing  
fasteners.  
Wood  
Screws  
(5 places)  
(Typical for each  
support block)  
2. Using a stud sensor, locate and mark studs.  
3. Center and level housing between marked studs.  
Figure 2  
4. Using PAC502 (A) as a template, draw pencil line  
completely around in-wall enclosure. (See Figure 1)  
2. Cut four 8" long support blocks out of 2" x 4" wood.  
5. Cut drywall on outside edge of line and remove.  
3. Using three #10 x 2-1/2" countersunk wood screws (not  
provided), attach each support block to the studs (See  
Figure 2)  
Wood Studs  
NOTE: Ensure screws are far enough from block end to  
prevent interference with framing screws installed in In-  
Wall Enclosure Installation section.  
4. If necessary, cut rectangular hole in horizontal framing to  
accommodate the PAC-GB1 Listed electrical box accessory  
(not included).  
5. Attach horizontal framing to each support block with two  
#10 x 2-1/2" countersunk wood screws (not provided).  
(See Figure 2)  
In-Wall Enclosure Installation  
1. Install PAC-GB1 Listed electrical box accessory (not  
included) into the PAC502 (A) following instructions  
included with the PAC-GB1.  
2. Connect electrical wiring according to National Electrical  
Code(NEC) ANSI/NFPA 70 - 2008, wire connection  
requirements.  
(A)  
3. Route audio/visual cables into housing.  
Figure 1  
5
 
PAC502  
Installation Instructions  
4. Center PAC502 (A) in opening and insert into opening. Align  
front of box with front face of wall. (See Figure 3)  
NOTE: The PAC502 has 1/2" total clearance between the two  
studs. The spacers allow side to side adjustment.  
7. Drill eight 3/16" diameter pilot holes in horizontal framing at  
top and bottom mounting holes. (See Figure 5)  
(A)  
8. Attach the PAC502 (A) to horizontal framing using eight  
M7 x 40mm Allen head connector screws (C) using an M4  
Allen head drill bit (F). (See Figure 5)  
7
x 8  
Figure 3  
WARNING: ELECTRICAL SHOCK HAZARD! CUTTING  
OR DRILLING INTO ELECTRICAL WIRES OR  
CABLES CAN CAUSE DEATH OR SERIOUS  
PERSONAL INJURY! ALWAYS make certain area behind  
mounting surfaces is free of electrical wires and cables  
before cutting, drilling, or installing fasteners.  
8
(C) x 8  
Figure 5  
DANGER: IMPROPER WIRING CAN LEAD TO DEATH  
OR SEVERE PERSONAL INJURY! Grounding must be  
installed by qualified personnel using a UL Recognized No.  
12AWG Green and Yellow grounding wire connected to  
grounding lug on mount.  
5. Drill four 3/16" diameter pilot holes in studs at side mounting  
holes. (See Figure 4)  
6. Attach the PAC502 (A) to side studs using four M7 x 50mm  
Allen head connector screws (D) and mounting spacers (B)  
using an M4 Allen head drill bit (F). (See Figure 4)  
Grounding Lug Locations  
(D) x 4  
6
(B) x 4  
x
x 4  
5
Figure 4  
Figure 6  
6
 
Installation Instructions  
PAC502  
Trim Kit (Optional)  
1. Remove paper covering adhesive and affix three tape  
squares (K) to inside lower flange of each trim piece (G).  
(See Figure 7)  
2. Orient trim pieces (G). (See Figure 7)  
3. Remove paper covering adhesive back from tape squares  
(K) on trim and press trim (G) against inner wall of box.  
(See Figure 7)  
(G) x 4  
3
(K) x 16  
1
Figure 7  
Installing Mount Assembly  
1. Install mount assembly following instructions included with  
the mount.  
2. OPTIONAL: Cover unused mounting holes in PAC502 with  
9/16" caps (L).  
Cable Management  
1. Attach all cables to display.  
2. If necessary, use cable tie mounts (H) and cable ties (J) to  
secure cables within PAC502.  
7
 
PAC502  
Installation Instructions  
USA/International  
Europe  
A
P
F
A
P
F
8401 Eagle Creek Parkway, Savage, MN 55378  
800.582.6480 / 952.894.6280  
877.894.6918 / 952.894.6918  
Fellenoord 130 5611 ZB EINDHOVEN, The Netherlands  
+31 (0)40 2668620  
Chief Manufacturing, a products division  
of Milestone AV Technologies  
+31 (0)40 2668615  
Asia Pacific  
A
Office No. 1 on 12/F, Shatin Galleria  
18-24 Shan Mei Street  
8807-002019 Rev02  
¤2010 Milestone AV Technologies,  
a Duchossois Group Company  
11/10  
Fotan, Shatin, Hong Kong  
852 2145 4099  
852 2145 4477  
P
F
 

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